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Why accidents after engine failure?

Comparison with a rowboat

Controlling airplanes after engine failure

Paper Airplane Control after Engine Failure

Paper The Effect of Bank Angle and Weight on VMCA

Paper Staying Alive with a Dead Engine

Paper Imperfections and Deficiencies in FAR and CS

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Airplane Accidents after Engine Failure

Introduction.  All across the globe, accidents with both small and big multi-engine airplanes continue to happen quite frequently following the failure of an engine during takeoff, go-around, approach for landing and during training, despite the fact that all airplane types are thoroughly flight-tested and operational limitations are published in the airplane flight manuals.  Since 1996, more than 300 accidents were reported on the Internet with 3,100 casualties.  The question is how accidents after engine failure can be prevented.  Below, this question will be answered. 

A list of engine failure related accidents can be downloaded from the downloads page.


NEW January 2012.

Detailed paper "Control and Performance during Asymmetrical Powered Flight" for Multi-engine Rated Pilots, CPL & ATPL.  

Download this paper from the Downloads Page

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Coming soon, a paper for accident investigators:
Analysis of engine failure related accidents after engine failure 

Would you like to be notified? Send an e-mail.


Why do accidents after engine failure happen?

Because many pilots have a different understanding of the minimum control speed (VMCA) of an airplane than airplane design engineers, experimental test pilots and flight test engineers.  Many pilots are not (yet) aware of the conditions and operational limitations that apply after engine failure for VMCA to be valid, when the airspeed is low and the remaining engine(s) are set to produce maximum thrust.  

In a nutshell, this is how VMCA is determined during flight-testing: 
After shutting down an engine and the opposite engine set for maximum takeoff thrust, the airspeed is slowly reduced, while keeping the wings level until the heading can no longer be maintained with full rudder.  This airspeed is wings-level-VMCA.  Then, the bank angle is increased to 5 *) degrees away from the inoperative engine, after which the airspeed can be further reduced until again the rudder deflection is maximum and the heading cannot be maintained.  The airspeed at which this happens is the VMCA of the airplane that will be listed in the Flight Manual and marked on the airspeed indicator and  on a placard, and is on big airplanes used for calculating VR and V2
If, while the indicated airspeed is VMCA and the thrust on the operating engine(s) is high, the pilot rolls the airplane away from the favorable 5 degree bank angle to wings level or further, then the heading cannot be maintained: directional control is lost.  A sideslip will build up immediately reducing airspeed and climb performance.  Some airplanes will still have roll control power to return to the favorable bank angle, but this is not tested, and cannot be counted on.  While banking 5 degrees away from the inoperative engine, the sideslip angle is smallest, hence the drag is lowest and the remaining climb performance maximal. 
On small airplanes it is essential to maintain 5 degrees of bank away from the inoperative engine. Modern turbofan airplanes might still be able to climb with the wings level.
Turning at airspeeds as low as VMCA while the thrust setting is high is deadly! 

*) At this bank angle, the sideslip angle is zero, hence the drag is as loow as possible and the climb performance maximal.  On big airplanes,  the bank angle needs only be between 2 and 4 degrees.  The tail design engineer used this bank angle durin sizing the vertical tail.

So, quite an important and life saving limitation/ condition applies when the indicated airspeed is, or is close to VMCA: immediately attain and maintain a small bank angle of 3 - 5 degrees away from the inoperative engine and accelarate and climb straight ahead to a safe altitude first.  Do not turn! 

The papers presented below explain in detail the controllability after engine failure and presents the variables that have effect on VMCA.  A rowboat will serve as an example to begin with. 

Please do not start flight-testing VMCA yourself; testing can be dangerous!

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Similarity between the controllability of an airplane and a rowboat after 'engine' failure

If you are in a rowboat and one of the side-by-side sitting oarsmen quits rowing while the remaining oarsmen continue at maximum effort, the propulsion has become asymmetrical causing the rowboat to start turning (yawing).  The helmsman will deflect the rudder to avoid the yawing, but the rudder is effective only down to the speed at which the maximum rudder deflection is reached.  This speed is called the minimum control speed (Vmc) of this rowboat.  

To reduce the yawing moment due to the asymmetrical propulsion (NT) and therewith achieve the lowest possible Vmc for maintaining the heading, the helmsman could ask the oarsman who quit to move a little to the side of the oarsman next to him, to shift the center of gravity of the boat towards the attaching points of the working oar, therewith reducing NT a bit.  The boat will tip over a little into the working oarsman.  While at the same speed, the yawing moment generated by the rudder (Ndr) can be smaller, so the rudder needs not be fully deflected anymore.  Hence, the speed could be further decreased until the rudder is again maximum deflected for maintaining a straight course; the minimum control speed is lower for the same rudder size, by just tipping over the boat a bit (shifting the center of gravity) away from the 'failed' oarsman.

Changing the longitudinal center of gravity affects the rudder generated yawing moment (Ndr) as well, because the moment arm, the distance from cg to rudder, changes.  Moving the center of gravity aft decreases the rudder moment arm, making the rudder les effective, so a higher speed is required to maintain a straight course; Vmc becomes higher.  An aft cg is therefore the worst case.
While the boat is tipping over a few degrees away from the failed oarsman, a side component of the weight develops in a direction opposite of the rudder generated side force, reducing the sideslip (drift) and therewith the drag to a minimum.  
For multi-engine airplanes, this similar characteristic is used for designing and sizing the vertical tail. 

The gondolas in Venice, Italy are built and operated similarly.  The hull is not symmetrical, for a purpose.  Gondolas are propelled by only a single oar which attaches to the right-hand side of the stern; that is where the 'thrust' acts (blue arrow).  This asymmetrical thrust causes a yawing moment that would continue to turn the gondola to the left. 
The gondolier always stands on the left hand side of the gondola, making the gondola tip over a little, resulting in a side force to the left.  In addition, the center of gravity moves to the left causing the moment arm of the oar to the center of gravity to increase and therewith the yawing moment.  A continuous turn would result; the gondola would be out of control. 

To avoid this undesired yawing, the hull of the gondola is given a longitudinal asymmetry, as shown in the figure.  The left side of the gondola is designed to displace more water, providing more 'lift' than the right side, reducing the tipping over if the gondelier stands on his place.   The left side is made of lighter materials, resulting in a center of gravity that is no longer in the middle, but to the right, therewith decreasing the moment arm to the 'thrust' line and decreasing the 'thrust' yawing moment.  The total yawing tendency of the gondola to the left is decreased, which makes it easier to maintain a straight course in the narrow canals in Venice.   
The gondolier always positions the heaviest passengers, or if an odd number of people enter the gondola, every 3rd and 5th passenger, on the right hand side, because the weight of the passengers displaces the center of gravity to the right, and reduces the adverse yawing moment even more. 
Clever design! 

The size of the rudder, the magnitude of the thrust asymmetry, the tipping angle and the location of the center of gravity play an important role for the magnitude of Vmc of a rowboat.  
On a multi-engine airplane this is not different, although the loss of directional control leads to an uncontrolled descend, while a boat remains afloat.  Tipping over to the good engine' side in an airplane can be easily achieved by banking using the ailerons, rather than shifting weight laterally, like in a rowboat; airplane passengers have their seatbelts fastened.  Hence, the bank angle of an asymmetrical powered airplane is an important variable as well.  This will be further explained in the next paper.  

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Controlling Airplanes after Engine Failure

Tail Design Imposed Limitations  

It is recommended to read this free 3-page paper first:

Multi-engine airplanes are designed, flight tested and certified to continue to fly safely after engine failure or while an engine is inoperative.  After reviewing many accident investigation reports using the knowledge gained at the USAF Test Pilot School, it was noticed that most pilots and accident investigators explain and use the minimum control speed VMC in a different way than airplane tail design engineers, experimental test pilots and flight test engineers do. This difference in interpretation has, to the opinion of AvioConsult, often led to catastrophic accidents caused by the loss of control and/or performance after engine failure and also to incorrect and incomplete conclusions and recommendations in accident investigation reports.

The objective of this paper is to prevent accidents following the failure of an engine.  To achieve this, a few aspects of the design of the vertical tail of a multi-engine airplane and of the flight test techniques that are used to determine the minimum control speed VMCA (Vmc in the Air, or Airborne) are discussed for the readers to become aware of the real value of VMCA that is listed in Airplane Flight Manuals (AFM) and to learn about the conditions for which VMCA is valid and about the VMCA-related deficiencies that exist in AFM's, training manuals and engine emergency procedures.

Conclusions of the paper: The vertical tail of multi-engine airplanes is designed and sized only for maintaining straight flight after engine failure down to the AFM listed minimum control speed VMCA, while maintaining a bank angle of 3 - 5 degrees (as opted by the manufacturer for sizing the vertical tail) away from the inoperative engine and while the power setting of the opposite engine is max. takeoff.  However, this essential and life-saving bank angle condition for the AFM listed VMCA to be valid is regrettably not included anymore in the operational limitations and engine emergency procedures of most multi-engine airplanes and not in training books either.  In addition, the definitions of VMCA in AFM's and training manuals are usually not i.a.w. the tail design criteria and VMCA flight test techniques. Pilots, unaware of these conditions, perform maneuvers, while the airspeed is at or above the AFM-listed VMCA when an engine is inoperative, that the airplane was not designed to do, which has led and will lead again to catastrophic accidents, unless improvements are made.  
While maintaining the small 3 to 5 degree bank angle away from the inoperative engine (not just max. 5 degrees without specifying the direction, as listed in most flight manuals), not only the actual VMCA is lowest, but also the sideslip angle is smallest, so the drag is lowest possible, leaving maximum available climb performance while an engine is inoperative. Refer to the paper presented below for many suggestions to improve airplane control after engine failure, including regulations, manuals, procedures and training for flight with an inoperative engine.

The Dutch magazine Piloot en Vliegtuig (Pilot and Airplane) published this article in their December 2008 issue.

Download this paper Return to Downloads page

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A few examples:

VMCA.  On the airspeed indicator of Part 23 twin-engine airplanes, the standardized AFM-listed VMCA is indicated by a red radial line, in this example at 80 kt.  However, neither a placard on the instrument panel nor a note or warning in the AFM tells the pilot that this VMCA is valid only if a bank angle of 3 to 5 degrees (to be specified by the manufacturer) is maintained away from the inoperative engine.  Any other bank angle can lead to a much higher actual VMCA and to the loss of control after which an accident cannot be avoided.  
If the pointer is at or near the red line and the thrust on the remaining engine(s) is maximum, only straight flight should be maintained while maintaining a bank angle of 3 to 5 degrees away from the inoperative engine, in all phases of flight. 

NOTE

2° to 3° BANK TOWARD OPERATING ENGINE

This note is included in the legend of the Climb Performance Chart - One Engine Operating in the Piper PA-44 Pilot's Information Manual.  It is included, because not maintaining this bank angle renders the presented performance data invalid; the airplane might not even be able to maintain altitude.  Keeping the wings level or turning means loss of performance; altitude cannot be maintained on most multi-engine airplanes if this NOTE is neglected.  The reason why this NOTE is included is explained in the downloadable papers presented above and in the paper presented below.

ONE ENGINE INOPERATIVE
 AIR MINIMUM CONTROL SPEED 80 KIAS

This placard is installed in full view of pilots of Part 23 airplanes to comply with Aviation Regulations (23.1563).  The required small bank angle for the listed VMCA to be valid is regrettably not included on the placard, because this is not required by the Aviation Regulations.  Not maintaining the small bank angle at airspeeds as low as VMCA, while the power setting of the remaining engine is high, is the real cause of most engine failure related accidents.
VR and V2MIN.  The standardized, AFM-listed VMCA is one of the factors for calculating the rotation speed VR and the minimum takeoff safety speed V2MIN of big Part 25 airplanes.  Since this VMCA is valid only while maintaining a bank angle of 3 to 5 degrees, as to be specified by the manufacturer, away from the inoperative engine, both the calculated VR and V2MIN are also valid only when maintaining the same bank angle (when the thrust setting is maximum takeoff).
This figure, a safety improving suggestion of AvioConsult, shows that the actual VMCA in this example has become higher than VR because the wings are kept level.  Bank angle and rudder advisories are presented to decrease the actual VMCA to a safe level to prevent the loss of airplane control.  The bank angle advisory widens up as airspeed increases.

Airplane Control after Engine Failure

This paper, before 2005 called 'Prevention of Airplane Accidents after Engine Failure', presents almost all there is to know about flight with an inoperative engine and was prepared using the knowledge that formally trained experimental test pilots and flight-test engineers have on the subject and on the proper flight test techniques to determine VMCA and is intended for pilots, instructors, teachers, aviation authorities, accident investigators, etc. 

The paper
(20 pages, 20 figures) includes all of the following subjects:

  • airplane control after engine failure;

  • variable factors that influence minimum control speed VMCA;

  • flight-testing VMCA and the airplane configuration used;

  • the apparent safety of takeoff safety speed V2;

  • imperfections and deficiencies in flight manuals and text books on the subject engine failure and flight with an inoperative engine.

Included in the paper are many ready-to-copy recommendations to improve:

  • engine emergency procedures;

  • flight manuals;

  • student pilot textbooks;

  • engine-out training.

AvioConsult believes this paper was necessary because too many unnecessary accidents are happening following the failure of an engine.  
This paper is available for download: 
Download this paper Return to Downloads page

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In case you are interested, a two to four hour lecture on the subject of Airplane Control After Engine Failure is available, please contact AvioConsult. 

Besides to the European Aviation Safety Seminar (EASS) of the Flight Safety Foundation, a lecture was recently presented to the airplane accident investigators of the Dutch Transportation Safety Board.  An earlier, less extensive version was presented in a meeting with the Engine and Propeller Directorate of the FAA and ALPA, to the Flight Safety Committee of the Dutch Airline Pilot Association, to the Netherlands Association of Aeronautical Engineers, the Air Forces Flight Safety Committee Europe and to Air Force and Navy. 
 
Please refer to the accidents page for a number of accident descriptions.


The Effect of Bank Angle and Weight on VMCA 

In the paper Airplane Control after Engine Failure, presented above, graphs showing the effect of bank angle and weight on VMCA and on takeoff safety speed V2 are included.  These graphs were calculated using a prediction method that is also used by experimental test pilots and flight test engineers before performing the flight-tests to determine VMCA in order to learn about limitations, etc. that might be encountered during the test.  This paper presents the prediction method and includes a few data figures.  This method can be used for all multi-engine airplanes, provided the required stability derivative data are available.

This paper is available for download:

Download this paper Return to Downloads page

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Staying Alive with a Dead Engine

A paper by AvioConsult, presented at the European Aviation Safety Seminar (EASS) of the Flight Safety Foundation (FSF) on 14 March 2006 in Athens, Greece.  

Abstract:  During flight-testing multi-engine airplanes while an engine is inoperative, the manufacturer may opt to use a small bank angle (max. 5 degrees away from the inoperative engine) to determine the minimum control speed VMCA that is to be listed in flight manuals as an operational limitation and that is used to calculate takeoff safety speed V2

However, any deviation from this bank angle increases the actual VMCA.  Keeping wings level increases VMCA already by some 8 kt; banking into the dead engine increases VMCA much more.  But the airline pilot does not get to know which bank angle was used and should be maintained for the listed VMCA to be valid, because there is no requirement in FAR's 23 and 25 to present this bank angle in the Airplane Flight Manual.  Manuals currently concentrate on the loss of performance after engine failure, not on maintaining control.  
Many pilots also believe that takeoff safety speed V2 is a safe speed after engine failure.  V2 however, is calculated using VMCA (and VS).  If the pilot does not maintain the bank angle that was used to determine VMCA, then the actual VMCA might increase to a value higher than V2: control will be lost.
Not maintaining the bank angle used to determine VMCA after engine failure during takeoff or go-around can make the difference between life and death. 
This paper is a much abbreviated version of the paper 'Airplane Control' presented above.

This paper is available for download: 
Download this paper Return to Downloads page

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Imperfections in FAA and EASA Regulations

A paper by AvioConsult that resulted from the research for the papers presented above. It presents and explains many errors found in aviation regulations and includes ready-to-copy suggestions for improvement

Ask AvioConsult for this paper  Return to Downloads page

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Support

In case you are interested in having AvioConsult verify and/ or improve your Flight Manuals, engine emergency procedures, textbooks, accident investigation reports, etc. on the subject, please contact AvioConsult.


Downloads

Comments and downloads on several accident investigation reports and training material, can be found here. The comments were written using the knowledge from the papers and the reports presented above.

Please inform friends and colleagues who need to know about this by forwarding the website address of this site to them by clicking here.

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This page was first published 2002-05-26.  Updated 2012-01-23.

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